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1 – 10 of 20Xu Yang, Xin Yue, Zhenhua Cai and Shengshi Zhong
This paper aims to present a set of processes for obtaining the global spraying trajectory of a cold spraying robot on a complex surface.
Abstract
Purpose
This paper aims to present a set of processes for obtaining the global spraying trajectory of a cold spraying robot on a complex surface.
Design/methodology/approach
The complex workpiece surfaces in the project are first divided by triangular meshing. Then, the geodesic curve method is applied for local path planning. Finally, the subsurface trajectory combination optimization problem is modeled as a GTSP problem and solved by the ant colony algorithm, where the evaluation scores and the uniform design method are used to determine the optimal parameter combination of the algorithm. A global optimized spraying trajectory is thus obtained.
Findings
The simulation results show that the proposed processes can achieve the shortest global spraying trajectory. Moreover, the cold spraying experiment on the IRB4600 six-joint robot verifies that the spraying trajectory obtained by the processes can ensure a uniform coating thickness.
Originality/value
The proposed processes address the issue of different parameter combinations, leading to different results when using the ant colony algorithm. The two methods for obtaining the optimal parameter combinations can solve this problem quickly and effectively, and guarantee that the processes obtain the optimal global spraying trajectory.
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Zixin Mu, Zhenhua Cai, Chunnian Zeng, Zifan Li, Xufeng Liang, Fan Yang, Tingyang Chen, Shujuan Dong, Chunming Deng and Shaopeng Niu
During the process of the robotic grinding and polishing operations on aero-engine blades, the key problem of calibration error lies in fixture error and uneven margin. To solve…
Abstract
Purpose
During the process of the robotic grinding and polishing operations on aero-engine blades, the key problem of calibration error lies in fixture error and uneven margin. To solve this problem, this paper aims to propose a novel method to achieve rapid online calibration of the workpiece coordinate system through laser-based measurement techniques.
Design/methodology/approach
The authors propose a calibration strategy based on point cloud registration algorithm. The main principle is presented as follows: aero blade mounted on clamping end-effector is hold by industry robot, the whole device is then scanned by a 3D laser scanner to obtain its surface point cloud, and a fast segmentation method is used to acquire the point cloud of the workpiece. Combining Super4PCS algorithm with trimmed iterative closest point, we can align the key points of the scanned point cloud and the sampled points of the blade model, thus obtaining the translation and rotation matrix for calculating the workpiece coordinate and machining allowance. The proposed calibration strategy is experimentally validated, and the positioning error, as well as the margin distribution, is finally analyzed.
Findings
The experimental results show that the algorithm can well accomplish the task of cross-source, partial data and similar local features of blade point cloud registration with high precision. The total time spent on point cloud alignment of 100,000 order of magnitude blade is about 4.2 s, and meanwhile, the average point cloud alignment error is reduced to below 0.05 mm.
Originality/value
An improved point cloud registration method is proposed and introduced into the calibration process of a robotic system. The online calibration technique improves the accuracy and efficiency of the calibration process and enhances the automation of the robotic grinding and polishing system.
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Chen Chen, Tingyang Chen, Zhenhua Cai, Chunnian Zeng and Xiaoyue Jin
The traditional vision system cannot automatically adjust the feature point extraction method according to the type of welding seam. In addition, the robot cannot self-correct the…
Abstract
Purpose
The traditional vision system cannot automatically adjust the feature point extraction method according to the type of welding seam. In addition, the robot cannot self-correct the laying position error or machining error. To solve this problem, this paper aims to propose a hierarchical visual model to achieve automatic arc welding guidance.
Design/methodology/approach
The hierarchical visual model proposed in this paper is divided into two layers: welding seam classification layer and feature point extraction layer. In the welding seam classification layer, the SegNet network model is trained to identify the welding seam type, and the prediction mask is obtained to segment the corresponding point clouds. In the feature point extraction layer, the scanning path is determined by the point cloud obtained from the upper layer to correct laying position error. The feature points extraction method is automatically determined to correct machining error based on the type of welding seam. Furthermore, the corresponding specific method to extract the feature points for each type of welding seam is proposed. The proposed visual model is experimentally validated, and the feature points extraction results as well as seam tracking error are finally analyzed.
Findings
The experimental results show that the algorithm can well accomplish welding seam classification, feature points extraction and seam tracking with high precision. The prediction mask accuracy is above 90% for three types of welding seam. The proposed feature points extraction method for each type of welding seam can achieve sub-pixel feature extraction. For the three types of welding seam, the maximum seam tracking error is 0.33–0.41 mm, and the average seam tracking error is 0.11–0.22 mm.
Originality/value
The main innovation of this paper is that a hierarchical visual model for robotic arc welding is proposed, which is suitable for various types of welding seam. The proposed visual model well achieves welding seam classification, feature point extraction and error correction, which improves the automation level of robot welding.
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Xufeng Liang, Zhenhua Cai, Chunnian Zeng, Zixin Mu, Zifan Li, Fan Yang, Tingyang Chen, Shujuan Dong, Chunming Deng and Shaopeng Niu
The application of thermal barrier coatings (TBCs) allows aero-engine blades to operate at higher temperatures with higher efficiency. The preparation of the TBCs increases the…
Abstract
Purpose
The application of thermal barrier coatings (TBCs) allows aero-engine blades to operate at higher temperatures with higher efficiency. The preparation of the TBCs increases the surface roughness of the blade, which impacts the thermal cycle life and thermal insulation performance of the coating. To reduce the surface roughness of blades, particularly the blades with small size and complex curvature, this paper aims to propose a method for industrial robot polishing trajectory planning based on on-site measuring point cloud.
Design/methodology/approach
The authors propose an integrated robotic polishing trajectory planning method using point cloud processing technical. At first, the acquired point cloud is preprocessed, which includes filtering and plane segmentation algorithm, to extract the blade body point cloud. Then, the point cloud slicing algorithm and the intersection method are used to create a preliminary contact point set. Finally, the Douglas–Peucker algorithm and pose frame estimation are applied to extract the tool-tip positions and optimize the tool contact posture, respectively. The resultant trajectory is evaluated by simulation and experiment implementation.
Findings
The target points of trajectory are not evenly distributed on the blade surface but rather fluctuate with surface curvature. The simulated linear and orientation speeds of the robot end could be relatively steady over 98% of the total time within 20% reduction of the rest time. After polishing experiments, the coating roughness on the blade surface is reduced dramatically from Ra 7–8 µm to below Ra 1.0 µm. The removal of the TBCs is less than 100 mg, which is significantly less than the weight of the prepared coatings. The blade surface becomes smoothed to a mirror-like state.
Originality/value
The research on robotic polishing of aero-engine turbine blade TBCs is worthwhile. The real-time trajectory planning based on measuring point cloud can address the problem that there is no standard computer-aided drawing model and the geometry and size of the workpiece to be processed differ. The extraction and optimization of tool contact points based on point cloud features can enhance the smoothness of the robot movement, stability of the polishing speed and performance of the blade surface after polishing.
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In modern China, sports and nationalism always have close connection, and nationalism is the important reason for the promotion of Chinese sports. However, the relationship…
Abstract
In modern China, sports and nationalism always have close connection, and nationalism is the important reason for the promotion of Chinese sports. However, the relationship between Chinese sports and nationalism in globalised China could be much more examined by academics, as well as its influencing factors. This chapter selects the Beijing 2008 Olympic Games as the context and representative three Chinese sports heroes in the period of globalisation to study. The findings show that in some extent, Beijing 2008 Olympic Games and three Chinese sports heroes represent the national image of China in the globalised world, also bearing the burden of washing away historical humiliation and pursuing national glory. Furthermore, it is manifested that China have a complex nationalism in the process of hosting the 2008 Olympic Games. Under the influence of mass media, market economy and sports professionalisation, nationalism still exists in Chinese sports, but people gradually start to reflect on the ‘Juguo Tizhi’, the traditional Chinese sports system and the concept of ‘winning glory for the nation’. The relationship between Chinese nationalism and sports shows the important implications of rapid Chinese sports development.
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Bibo Yao, Zhenhua Li, Baoren Teng and Jing Liu
Laser powder bed fusion (LPBF) can be used to fabricate complex extrusion die without the limitation of structures. Layer-by-layer processing leads to differences in…
Abstract
Purpose
Laser powder bed fusion (LPBF) can be used to fabricate complex extrusion die without the limitation of structures. Layer-by-layer processing leads to differences in microstructures and wear properties. This study aims to investigate the microstructure evolution and effects of tungsten carbide (WC) on the wear properties of LPBF-printed 18Ni300.
Design/methodology/approach
Economical spherical granulation-sintering-deoxygenation (GSD) WC-reinforced 18Ni300 steel matrix composites were produced by LPBF from powder mixtures of WC and 18Ni300. The effects of WC contents on anisotropic microstructures and wear properties of the composites were investigated.
Findings
The relative density is more than 99% for all the composites except 25% WC/18Ni300 composite. The grain sizes distributed on the top cross-section are smaller than those on the side cross-section. After adding WC particles, more high-angle grain boundaries and larger Schmid factor generate, and deformed grains decrease. With increasing WC contents, the hardness first decreases and then increases but the wear volume loss decreases. The side cross-section of the composite has higher hardness and better wear resistance. The 18Ni300 exhibits adhesive wear accompanying with abrasive wear, while plowing and fatigue wear are the predominant wear mechanisms of the composites.
Originality/value
Economical spherical GSD WC particles can be used to improve the wear resistance. The novel WC/18Ni300 composites are suitable for the application under the abrasive wear condition with low stress.
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Zhenhua Luo, Juntao Guo, Jianqiang Han and Yuhong Wang
Prefabricated technology is gradually being applied to the construction of subway stations due to its characteristic of mechanization. However, the prefabricated subway station in…
Abstract
Purpose
Prefabricated technology is gradually being applied to the construction of subway stations due to its characteristic of mechanization. However, the prefabricated subway station in China is in the initial stage of development, which is prone to construction safety issues. This study aims to evaluate the construction safety risks of prefabricated subway stations in China and formulate corresponding countermeasures to ensure construction safety.
Design/methodology/approach
A construction safety risk evaluation index system for the prefabricated subway station was established through literature research and the Delphi method. Furthermore, based on the structure entropy weight method, matter-element theory and evidence theory, a hybrid evaluation model is developed to evaluate the construction safety risks of prefabricated subway stations. The basic probability assignment (BPA) function is obtained using the matter-element theory, the index weight is calculated using the structure entropy weight method to modify the BPA function and the risk evaluation level is determined using the evidence theory. Finally, the reliability and applicability of the evaluation model are verified with a case study of a prefabricated subway station project in China.
Findings
The results indicate that the level of construction safety risks in the prefabricated subway station project is relatively low. Man risk, machine risk and method risk are the key factors affecting the overall risk of the project. The evaluation results of the first-level indexes are discussed, and targeted countermeasures are proposed. Therefore, management personnel can deeply understand the construction safety risks of prefabricated subway stations.
Originality/value
This research fills the research gap in the field of construction safety risk assessment of prefabricated subway stations. The methods for construction safety risk assessment are summarized to establish a reliable hybrid evaluation model, laying the foundation for future research. Moreover, the construction safety risk evaluation index system for prefabricated subway stations is proposed, which can be adopted to guide construction safety management.
Details
Keywords
Xujian Zhao, Hui Zhang, Chunming Yang and Bo Li
In recent years, a great number of top conferences and workshops on artificial intelligence (AI) were held in China, showing Chinese AI plays an important role in the world…
Abstract
In recent years, a great number of top conferences and workshops on artificial intelligence (AI) were held in China, showing Chinese AI plays an important role in the world. Meanwhile, Chinese government announced an ambitious scheme, “New Generation Artificial Intelligence Development Plan,” for the country to become a world leader in AI technologies by 2030. The AI research in China has covered various aspects, ranging from chips to algorithms. This chapter attempts to give an overview of the recent advances of AI research and development in China, as well as some perspectives on the future development of AI in China.
Xiping Liu, Ya Li, Zhangqi Liu, Tao Ling and Zhenhua Luo
The purpose of this paper is to propose a permanent magnet-assisted synchronous reluctance machine (PMASynRM) using ferrite magnets with the same power density as rare-earth PM…
Abstract
Purpose
The purpose of this paper is to propose a permanent magnet-assisted synchronous reluctance machine (PMASynRM) using ferrite magnets with the same power density as rare-earth PM synchronous motors used in Toyota Prius 2010.
Design/methodology/approach
A novel rotor structure with rectangular PMs is discussed with respect to the demagnetization of ferrite magnets and mechanical strength. Some electromagnetic characteristics including torque, output power, loss and efficiency are calculated by 2D finite element analysis.
Findings
The results of the analysis show that a high power density and high efficiency for PMASynRM can be achieved using ferrite magnets.
Originality/value
This paper proposes a novel rotor structure of PMASynRM with low-cost ferrite magnets that achieves high power density as permanent machines with rare-earth PMs.
Details
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Haize Pan, Bingfeng Yang, Yongwei Pan and Zhenhua Luo
As an effective measure for reducing energy consumption and achieving carbon neutrality, prefabricated building projects (PBPs) have attracted considerable attention in China…
Abstract
Purpose
As an effective measure for reducing energy consumption and achieving carbon neutrality, prefabricated building projects (PBPs) have attracted considerable attention in China. Although the Chinese Government has vigorously promoted PBPs, neither developers nor consumers have high recognition of PBPs. This study aimed to explore the decision-making behaviour of governments, developers and consumers in promoting the development of prefabricated buildings in China and to better optimise the incentive strategies for prefabricated buildings in China.
Design/methodology/approach
Based on prospect and evolutionary game theories, an evolutionary game model of three stakeholders in the development of PBPs – government, developers and consumers – was constructed. Combined with the system dynamics theory, the incentive policy behaviour and influencing factors of the three parties in the evolutionary game model were analysed.
Findings
The results showed that the initial probability of the three parties affects the decision-making behaviour of each party and that of other stakeholders. Government subsidies to developers are more sensitive than developers themselves. There is a certain threshold for the scope of government subsidies to consumers, and exceeding this threshold does not promote the development of PBPs. Based on the results, policy recommendations to the government, developers and consumers were proposed to enhance PBP development.
Originality/value
This study provides suggestions for governments to formulate reasonable incentive policies for prefabricated buildings and a specific theoretical basis for the sound development of prefabricated buildings.
Details